TriMech Blog

Congratulations, you just finished designing your CAD model! Now, what's the next step? Prototyping! It's the next phase in the design cycle that helps you mitigate and reduce errors and issues. Prototyping allows you to test your model for functionality and design features. It has become more affordable and accessible as this trend continues at a non-linear rate. This phase decreases the time to market and increases productivity. Newer enhancements offer a more functional prototype and ability to rapid manufacture. Let’s review several things that you can leverage today to help make your prototypes in an efficient and affordable way.

In our previous blog post, we walked through the process of setting up an airflow study over the front of the Thunder Roadster. We used SOLIDWORKS Flow Simulation to set up a computational fluid dynamic (CFD) analysis to verify that incoming air is adhering to the surface of the car and entering the hood scoop at racing speeds. With the results verified, the next step is to design new inlet components to route as much of that air to the engine as possible to improve performance.

Fused Deposition Modeling (FDM) is a 3D printing technology that uses production-grade thermoplastics to create prototypes, end-use products, replacement parts and much more. These thermoplastic materials are strong and resistant to high temperatures. If your parts will be tested through an arduous process, FDM may be the best choice. There are several ways in which FDM can help improve the flow of product development in different parts of the process.

This week's Product Story showcases Milwaukee School of Engineering and their use of Stratasys F123 series printers and Stratasys materials.

Milwaukee School of Engineering (MSOE) offers an innovative partnership between business and education in its Additive Manufacturing Lab. Students have the opportunity to work with businesses as they address unique challenges that arise when developing new products. The engineering students partner with Additive Lab consortium members to find a solution for these challenges.

TriMech’s solution partner, Stratasys, has recently signed an agreement with Arrow Schmidt Peterson Motorsports and Don Schumacher Racing. This agreement allows the automotive teams to leverage the Fortus and F123 series of 3D printers as part of their additive manufacturing process to stay ahead of the competition by accelerating component prototyping, proof-of-concept and finished ultralight usable components. 

ABS is the most widely used polymer for Fused Deposition Modeling (FDM) 3D printing. Take a walk down any aisle in a store and you are bound to see ABS in items that contain plastic. Consumer goods and automotive are the first industries that come to mind. Although, many industries have taken advantage of the unique combination of UV resistance, vivid colors and glossy finish that set this material apart. 

Choosing the right  3D printer for your prototypes or parts requires an understanding of the pros and cons of the different technologies available. Some 3D printers use technologies such as Fused Deposition Modeling (FDM), a layer by layer technology using multiple filaments to create a structure, while others use Selective Laser Sintering (SLS), a laser powered technology that uses a single filament material to create sturdy structures. Both FDM and SLS could create a strong structure, but it is important to understand how each technology can impact your 3D printing process.

Stratasys' GrabCAD Print is a sophisticated 3D printing app that allows designers and engineers to prepare, schedule and monitor 3D printing jobs. Since its release, GrabCAD has continued to make exciting updates to this software; and we will be updating you every other month on its new features. In this set of release notes, we will be looking at versions 1.26, 1.27, and the just released 1.28.

Stratasys announces the newest member to their growing F123 family: the Stratasys F120 bench-top FDM 3D printer. This latest addition makes the industrial 3D printing technologies of the most reliable printer series in the industry even more accessible to designing and engineering teams. The printer will be available at a significantly lower entry cost, all while keeping the build size the same and increasing material volume.

Polylactic Acid (PLA) is one of the most widely used thermoplastics in 3D printing, specifically in Fused Deposition Modeling (FDM) printers. PLA is widely used on hobbyist level printers for its speed and overall part quality, but it's not very popular on higher-end machines because it lacks strength and resistance to heat and chemicals. That makes it unsuitable for any kind of applications that rely on those qualities, like jigs and fixtures. However, there are characteristics of PLA that could make it very useful for engineers or hobbyists on certain types of projects.

Have you ever 3D printed a part and it wasn't as strong as you'd hoped? Maybe before printing, you decide your part needs additional strength in one area and not another. Maybe you're going to drill a hole or put a threaded insert inside of a part and you just wanted to add strength just to those key areas. Well, now there's a tool that can do that without having to send the design back into your 3D CAD software. In this video blog, TriMech Application Engineer Ricky Shannon will walk through the new GrabCAD Print Advanced FDM toolset.

PLA and ABS material filaments are very popular choices for 3D printing. They are both thermoplastics, are used in a wide range of printer models and have an ideal price range, which makes them great options for printing 3D projects. To get the best results you need not only to take care of your printer, but also remember to store your materials properly.