3D Printing Materials Page 4

Fused Deposition Modeling (FDM) is a 3D printing technology that uses production-grade thermoplastics to create prototypes, end-use products, replacement parts and much more. These thermoplastic materials are strong and resistant to high temperatures. If your parts will be tested through an arduous process, FDM may be the best choice. There are several ways in which FDM can help improve the flow of product development in different parts of the process.

This week's Product Story showcases Milwaukee School of Engineering and their use of Stratasys F123 series printers and Stratasys materials.

Milwaukee School of Engineering (MSOE) offers an innovative partnership between business and education in its Additive Manufacturing Lab. Students have the opportunity to work with businesses as they address unique challenges that arise when developing new products. The engineering students partner with Additive Lab consortium members to find a solution for these challenges.

TriMech’s solution partner, Stratasys, has recently signed an agreement with Arrow Schmidt Peterson Motorsports and Don Schumacher Racing. This agreement allows the automotive teams to leverage the Fortus and F123 series of 3D printers as part of their additive manufacturing process to stay ahead of the competition by accelerating component prototyping, proof-of-concept and finished ultralight usable components. 

ABS is the most widely used polymer for Fused Deposition Modeling (FDM) 3D printing. Take a walk down any aisle in a store and you are bound to see ABS in items that contain plastic. Consumer goods and automotive are the first industries that come to mind. Although, many industries have taken advantage of the unique combination of UV resistance, vivid colors and glossy finish that set this material apart. 

In our last article, “How Do I Print Wood", we learned how to 3D print a texture in full-color using the Agilus30 White material on the Stratasys J750. We discussed how to use new SOLIDWORKS 2019 features to create physical 3D displacement models using a 2D bump mapping pattern and then apply the color texture to the model in Adobe Photoshop CC.

In this article, I’m going to show you another method to accomplish nearly the same end product, this time using a stone texture and only Adobe Photoshop CC. What’s more, we’ll go into how 3D displacement using bump maps in Photoshop works, showing you a quick and easy method to manually alter those bump maps to make smoother or coarser physical textures.

TriMech has had the complete Desktop Metal Studio System for over five months now, and we’ve had the opportunity to create some incredible parts with it during that time. One of our favorite parts so far is a heatsink, which utilizes the Studio System’s Bound Metal Deposition (BMD) printing technology to its advantage, in order to print a captured hollow cavity that requires absolutely no support or post-processing, which can’t be machined and is impossible for other metal printing technologies on the market to create.

Stratasys' GrabCAD Print is a sophisticated 3D printing app that allows designers and engineers to prepare, schedule and monitor 3D printing jobs. Since its release, GrabCAD has continued to make exciting updates to this software; and we will be updating you every other month on its new features. In this set of release notes, we will be looking at versions 1.26, 1.27, and the just released 1.28.

The ultimate goal of 3D printing prototype models is to create a part as close to the final product or part as possible. Ideally, you would be able to test the part for functionality and/or appearance to determine if your design is the correct one. That said, most of the time designers create their prototypes with overall part dimensions in mind and ignore the final physical surface textures and aesthetics because they are either too difficult to design or dismissed as just a “nice-to-have” but non-essential feature for this early phase of the project cycle. But what if you could include that level of detail?

Now, with the new software tools in SOLIDWORKS 2019 update and Adobe Photoshop CC, along with the new Agilus30 White material on the Stratasys J750, it’s easy to create these textures in full color that mimic what your final production material will be.

Polylactic Acid (PLA) is one of the most widely used thermoplastics in 3D printing, specifically in Fused Deposition Modeling (FDM) printers. PLA is widely used on hobbyist level printers for its speed and overall part quality, but it's not very popular on higher-end machines because it lacks strength and resistance to heat and chemicals. That makes it unsuitable for any kind of applications that rely on those qualities, like jigs and fixtures. However, there are characteristics of PLA that could make it very useful for engineers or hobbyists on certain types of projects.

Stainless steel materials are characterized by their combination of strength, hardness and corrosion resistance. They're ideal for a variety of applications such as tooling, molds and production parts. In their as-sintered state, material properties consistently meet industry standards. 

PLA and ABS material filaments are very popular choices for 3D printing. They are both thermoplastics, are used in a wide range of printer models and have an ideal price range, which makes them great options for printing 3D projects. To get the best results you need not only to take care of your printer but also remember to store your materials properly.

Stratasys' GrabCAD Print is a sophisticated 3D printing app that allows designers and engineers to prepare, schedule and monitor 3D printing jobs. Since its release, GrabCAD has continued to make exciting updates to this software; and we will be updating you every other month on its new features – as we transition into 2019 there have been several major updates in GrabCAD Print with the release of versions 1.24 and 1.25 which we will highlight here.